Assembling precision-stamped metal components into finished products at Pennant facility cuts cost!
As solar infrastructure projects continue expanding across the United States, manufacturers supplying critical solar components are under pressure to improve delivery speed, control cost, and reduce supply chain risk.
At Pennant, one recent solar assembly program demonstrates how vertically integrated production can solve those challenges by combining metal stamping and final assembly within a single facility.
By producing nearly every stamped component in-house, Pennant eliminated supplier delays and accelerated production timelines. Allowing production to move from raw stamped components to completed assemblies without outside supplier delays.
That manufacturing flow improves:
- production speed
- inventory control
- scheduling flexibility
- total landed cost
Assembly Designed for Production Efficiency
The assembly line is configured to support both throughput and product variation:
- 4 stations on the left side
- 4 stations on the right side
- Center return conveyor
Two parallel assembly paths allow the line to handle different levels of product complexity.
Side A (Lower Complexity Assemblies)
- 4 stamped part numbers
- 3 additional components
- 12 total pieces per assembly
Side B (Higher Complexity Assemblies)
- 5 stamped part numbers
- 3 additional components
- 22 total pieces per assembly
In total, the program supports 11 unique assembly variations, enabling flexibility while maintaining production efficiency.
High-Volume Production Output with Integrated Packaging
The line is designed for consistent, high-volume output:
- One 12-piece assembly every 30 seconds
- One 22-piece assembly every 96 seconds
Finished units are packaged directly into bulk Gaylord containers immediately after assembly, minimizing handling and supporting efficient outbound logistics.
Why Single-Facility Manufacturing Matters
When stamping, component control, and final assembly happen inside one operation, customers gain measurable advantages:
Faster Lead Times
Internal part production eliminates delays caused by external suppliers.
Lower Total Cost
Reduces freight, supplier complexity, and handling costs improve overall program economics.
Improved Quality Control
Maintains full process visibility from raw material through final packaged assembly.
Stronger Responsiveness
Engineering changes or production adjustments can happen faster because of centralized production.
Customer Impact
“Pennant’s ability to manage stamped components and final assembly within one facility has created valuable production efficiency and simplified our supply chain.”
A Manufacturing Partner Built for Complex Programs
For OEMs in solar, infrastructure, appliance, utility, and industrial markets, integrated manufacturing is increasingly becoming a key competitive advantage.
Pennant supports these programs by aligning stamping, forming, fabrication, and assembly within a single operation, helping customers move faster, reduce risk, and scale production with confidence.
Looking to reduce lead times and simplify your supply chain? Connect with Pennant to discuss how integrated stamping and assembly can support your next program.
